CAV Armoring Process
Once the client's vehicle and deposit have been received,
a work order is put into effect describing the materials and levels
of protection that the owner of the vehicle has requested.
It is at this point that the armoring process can begin.

Custom Armored Vehicles begins the process of armoring one of our vehicles by covering the entire surface of the car with specialized 3M protective tape.

We then completely dismantle the interior of the vehicle, exposing only its frame. All the interior parts of the vehicle are removed and assigned a number corresponding to the vehicle so that nothing will be misplaced.

The process is continued by measuring the floor, ceiling, doors, and firewall, which enables us to cut and construct the pieces of ballistic material necessary to cover each of these areas.

These materials stop any kind of metal fragments from penetrating the passenger compartment.

It is at this time that we also remove the fuel tank to protect it with ballistic nylon and cover it with a water-resistant coating.

CAV then assesses the suspension and braking systems of the vehicle and modifies them to support the added weight caused by the armor.

We then cut the Spectra Shield® that we install within each door and pillar/post. We also place it behind the rear seats to give the passengers of the vehicle maximum protection.

We follow by covering the battery with protective ballistic steel.
Next, we install the nearly 2" thick bullet-proof glass windows. These are made to fit OEM window channels, giving them a perfect factory finish.
Finally, we replace the original tires of the vehicle with run-flat inserts.

(Additional options, including offensive capabilities, are worked in throughout the entire process.)
CAV then replaces the interior of the vehicle just as it was received. Our technicians pay special attention to conserve the luxury and beauty of the vehicle while finalizing every detail.

Now the CAV custom armored vehicle is fully armored, yet goes undetected as an armored automobile.


"We are 100% committed to protecting
the most important people in the world --
You and Your Family."
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